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How to Size a Salt Chlorine Generator for My Pool

How to size a salt chlorine generator

Hello prospective salt chlorine generator owner, I hope all is well and your search for the best brand for your pool is on track. This article will teach you how to size a salt chlorine generator properly for an in-ground pool. The process involves figuring out your pool’s volume in gallons. This process requires a little bit of math, but do not fear, we will walk you through the formulas so no one gets lost along the way. Once we have the pool’s volume set, we can decide what is the best size salt chlorine generator for our particular pool. For more information regarding converting a pool to saltwater, read our article called: The Ultimate Guide to Converting Your Pool to Saltwater

Pool Volume

Salt chlorine generators are rated for the maximum amount of gallons a salt cell can chlorinate. For example, the Pentair IntelliChlor models IC20, IC40, and IC60 are capable of chlorinating 20,000; 40,000; and 60,000 gallons respectively.

Now not all pools are rectangular, you may have an oval, round or kidney-shaped pool. For each one of these shapes there is a volume formula, and below I have listed each:

  • Rectangle – Length x Width x Average Depth x 7.5
  • Round – Diameter x Diameter x Average Depth x 5.9
  • Oval – Longest Diameter x Shortest Diameter x Average Depth x 6.7
  • Kidney – Length x Average Width x Average Depth x 7.0

For example, let us say I have an oval pool with the longest length being 36 feet and the widest width being 18 feet with an average depth of 5.5 feet. What is the volume of my pool?

Using the formula for ovals, let’s break it down:

  • Oval – Longest Diameter x Shortest Diameter x Average Depth x 6.7
  • 36 Feet x 18 Feet x 5.5 x 6.7 = 23 878.8 gallons

For the sake of having a nice round number moving forward, we will round the sum product up to 24,000 gallons of water.

Which Salt Chlorine Generator to Choose?which salt chlorine generator should I choose?

Our pool from the example is 24 000 gallons. If we were sizing our pool for an AquaRite system, we would have two choices – the AquaRite 25K and the 40K. Which is the correct choice?

The correct answer is the Crystal Pure 40K.

But Why?

Look at it this way, do you travel a further distance walking at a moderate pace or sprinting? You tire quicker the harder you push yourself and the same principle applies to your salt cell. Be kind, oversize.

If you’re a regular reader of this blog (and I hope that you are) you know that we suggest oversizing some parts of your equipment, specifically your filter, heater and your salt chlorine generator. The basic logic for each is that by oversizing the filter, you can go much longer between cleaning and by upsizing a heater you can heat your pool quicker, thereby saving money by removing the need to run your pool pump to feed your heater. And by oversizing a salt cell you allow the cell to work at a fraction of its full capacity rather than at full pace to keep up the chlorine levels. This throttling of the cell allows the cell to last longer, hopefully pushing the cell’s lifespan over the expected cell life expectancy of three to five years.

Well, that about covers it for sizing salt chlorine generators. If you have any questions about SCGs or anything else pool-related, feel free to leave a comment or give us a call at 877-372-6038.

author avatar
Matthew Simmons Technical Writer & Pool Product Expert
Swimming pool expert at InyoPools and host of Poolside Chat, brings over a decade of experience in the pool industry.

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57 responses to “How to Size a Salt Chlorine Generator for My Pool”

  1. tommy Avatar

    Hello, I am about to build a 4200gal inground hot tub. Wondering what salt chlorinator/generator you would recommend.

    1. Matthew Simmons Avatar

      You would size it just as you would with a pool. The ratings for salt systems usually only go as low as 15k-20k, so a suitable model for your set up would be the 20,000 Gallons POWERCLEAN® – 52000-120-000

  2. D Money Avatar

    I bought the salt system for a 40K pool. It was working fine until 2 days ago, and now the LED screen is stuck on 3500 and not letting me go through the options. It also does not show that it is generating any chlorine anymore. Is there a way to reset this? I just cleaned the cell around 3 weeks ago.

    1. Matthew Simmons Avatar

      First, how old is the system, and what are the make and model? Those two things will determine the pathway to getting it working again.

  3. Johnny Avatar

    I have a 7600 gallon in ground pool. What size salt generator should I buy.

    1. Matthew Simmons Avatar

      The inground salt systems I have seen, usually have a model meant for 20k gallon pools; a system that size would be well suited for what you need.
      For example the Pentair IntelliChlor IC20 or the POWERCLEAN Salt Ultra 320 – 52000-220-000

  4. Tek Avatar

    I have a 40000 gallon pool. what is the best suggestion for salt chlorinator/generator?

    Thanks

    1. Matthew Simmons Avatar

      A couple of years ago, a family member was having issues with a Hayward AquaRite (no surprise there) and i finally convinced them to make the switch to the Intellichlor and they love.

      They have a 40k gallon pool so they went with an Intellichlor IC60 Cell and Power Center

  5. Joe Avatar

    I have a 4k Gallon Pool (but probably only has about 3.5k gallons in it. Originally was equipped with the T-5 Cell.

    I need to replace the Cell. I am thinking of using the T-3 rated for 15k Gallons. That is about a 4x turnover rate.

    My system has revision 1.45.

    Is it logical for me to think that should still work just fine?

    1. Mike Rowave Avatar

      Hopefully Joe already got his answer, but in case it helps anybody…my understanding of the AquaRite’s is that you need to have firmware higher than rev 1.5 in order to change size to something other than T-Cell-15.

      1. Matthew Simmons Avatar

        That is correct, Mike, to use a cell other than the TCELL15 (like the TCELL9 or TCELL5) your power board needs to be a firmware revision of 1.5 or higher.

  6. Puzzled Avatar

    I bought an RJ 30 Plus Electronic Chlorine Generator system from INYO on 8-16 and finally had it installed this week. Imagine my surprise when I come back to INYO and find that they no longer offer any RJ Plus products and they don’t even offer replacement parts. The unit I purchased came with a 7 year warranty which was part of the reason I purchased it as well as the price $899.00. After reading the fine print of the “limited” warranty I see that it is effective from date of purchase so it looks like I’m more than halfway through my effective warranty before even putting it into service. Thats on me. If your looking to buy a chlorine generator from INYO i’d recommend sticking with a known manufacturer (Pentair, Hayward, etc.) and not the flavor of the season such as the current “recommendation from INYO “Custom Molded Products”, who knows where they’ll be in 4 years…………

  7. Frank Avatar

    I have a 21000 gal in ground kidney shaped pool. Is the 40,000 salt generator the best one? Thank you!

    1. Matthew Simmons Avatar

      The 40k gallon model would be our best option, as most salt chlorine generator systems jump from a 20k unit to a 40k.

  8. Preston Avatar

    If I run 2 salt chlorine generator cells in parallel would I need to purchase 2 complete systems or 1 complete system w/ 1 extra salt cell? Thanks.

    1. Matthew Simmons Avatar

      It would depend on the make and model of the unit. Most salt chlorine generators have only one plug for a salt cell, so if you wanted a two-cell system you would need two controls. Generally, only commercial salt chlorinators have options for daisy-chaining a unit.

      1. HS Avatar

        Would it actually be safe to run 2 complete systems in parallel?

        I’m trying it out with 2 ‘cheap’ intex systems and it seems like one is using the other’s electrode as a sacrificial anode. One system was running fine by itself for about a month, added the second, and within about a month it started reporting low salt. Intex replaced the titanium electrode but it burned out the second one within a month too. These units have 3 fins on the electrode, and both of the outer fins on the warn out ones look like they have been run through a knife sharpener. The edges started perfectly squared, and now have steep slants that are worse the further away they are from the plastic housing.

        My guess is either this unit has something wrong with it causing it to burn through the electrodes, or having 2 different units in the same water with slight differences in voltage being applied to each is causing them to burn through eachother’s electrodes.

        Anyone ever actually use 2 completely separate units in parallel successfully?

  9. Anil Avatar

    Hey Matthew – I have a 30000 gallon pool, 2-3 people using it every other day, located in TX, can I get away installing the Hayward 25000 replacement salt cell or should I be using the 40000 gallon one?
    Also, Hayward has two options, priced about the same (see link), which one is a better option in your opinion?

    1. Matthew Simmons Avatar

      You need the 40K. In the article, we talk about pool size in gallons and bather load as major factors of sizing the system. Knowing you have a 30,000-gallon pool, not sure why you think the 25K is an option.

  10. Nahshon Avatar

    I have an above ground pool with around 16,000 gallons. Does it really matter if I use an above or in ground salt water conversion kit, as long as it is around 20,000 gallons?

    1. Matthew Simmons Avatar

      It does not matter if you use an inground or above ground system. The main difference between the two types is the above-ground systems are usually for smaller bodies of water and the cells have adapters for flex hose plumbing.

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